Hydrosert® Coupling – Quick-Install Fittings for PE Pipe
The Hydrosert® mechanical coupling from Elster Perfection is designed for fast, secure joining of polyethylene (PE) piping without the need for fusion equipment or special training. Its industry-leading "no-stress" design separates the gripping and sealing areas, ensuring reliable, leak-free performance in gas utility and industrial applications.
Built from non-corrosive, high-strength materials, Hydrosert® fittings install in minutes and offer full restraint—making them the preferred choice for efficient PE pipe installations with long-term durability.
Key Benefits
Hydrosert® couplings deliver field-proven performance with reduced labor, equipment, and installation time:
- No special tools, fusion equipment, or generators required
- Installs in under a minute with one person
- Compatible with a wide range of PE pipe sizes
- Lead-free and compliant with AWWA C901 and NSF Standard 61
- Reduces trench size and jobsite disruption
Features
Every Hydrosert® fitting is engineered to support consistent, stress-free installation and long-term reliability:
- Molded from HDPE (PE3408/PE4710) for maximum strength
- One-piece construction – no loose components
- Independent gripping collet and elastomeric seal system
- Allows pipe rotation without breaking seal
- Available in CTS and IPS sizes (¾" to 2")
- Pressure-rated up to 200 PSIG
Benefits
Compared to electrofusion and heat fusion methods, Hydrosert® offers significant time and cost savings:
- Total installed cost is lower due to reduced labor and equipment
- Excellent performance in all weather conditions
- Non-corrosive design eliminates need for special coatings
- Pull-out strength exceeds that of the connected PE piping
- Simplifies training and speeds up field operations
Capability
Hydrosert® mechanical couplings are ideal for utility, gas distribution, and underground PE piping systems:
- Used in residential, commercial, and industrial gas service
- Supports both new installations and emergency repairs
- Compatible with SDR 9 and SDR 11 pipe in CTS and IPS sizes
- Available in multiple configurations and lengths
Construction
Built with high-performance materials that meet or exceed industry standards:
- Body: HDPE (PE3408/PE4710), NSF and PPI listed
- Gripping Collet & Spacer Ring: Acetal (POM)
- Support Ring: Stainless Steel (400 Series)
- O-Rings: EPDM, NSF listed
- Insert Stiffener: Polysulfone
- Meets or exceeds AWWA C901 and NSF Standard 61
- Tested to ASTM D1598 and D1599 with full restraint under stress
Related Resources
Description |
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Hydrosert Mechanical Couplings Data Sheet.pdf |